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RSS REPAIR INSTRUCTIONS

(for bores 1-1/2" to 4")

The cylinder is made to be disassem-

bled from the rod end only. To do this,

secure the rod guide and loosen the

body using a strap wrench or similar

device. With the rod guide removed,

the body seal, rod wiper, rod seal, rod

bearing, and cushion seal (if present)

can be removed and discarded. Care

should be taken not to scratch the

sealing surfaces. The piston-rod as-

sembly can then be removed from the

rear head-body assembly. Both piston

seals and the cushion retaining rings

(if present) can then be removed and

discarded with the bearing strip and/

or the retract cushion seal (if present).

The rear head should not generally

need to be removed.

All parts should be thoroughly cleaned

and examined for wear. Before instal-

lation, all seals should be lubed. The

piston seals are installed with the

cavities facing away from each other.

The cushion seal (if needed) is in-

stalled with the cavity facing the piston

and retained under the washer with

a new retaining ring. The two pieces

of the retaining ring snap together in

the groove. If used, the wear strip is

installed next between the piston seals.

The piston-rod assembly can then be

inserted into a well-lubed body tube.

Care should be taken not to damage

the seal on the body threads.

The bore of the rod guide should be

lubed before the new rod bearing is

pressed in. This is done from the front

side of the rod guide and, when fully

in place, should be ush with the back

side of the wiper groove. The rod seal

can then be inserted beneath the rod

bearing with the cavity facing the pis-

ton. The wiper is then installed in its

groove. Finally, the body seal should

be inserted in the groove on the

threaded end of the rod guide.

Before threading the rod guide into

the body, the threads should be lubri-

cated. Carefully, slide the rod guide

over the rod end ensuring that the

seal engages its mating surfaces

correctly. Secure the rod guide and

begin threading the body onto the rod

guide. Torque the body on the rod guide

according to Table 1 with a strap

wrench or similar device.

TABLE 1

Bore Size (in.) Torque (ft.-lbs.)

1-1/2" 35

2" 45

2-1/2" 55

3-1/4" 70

4" 80

Bimba Manufacturing Company

Monee, IL 60449-0068

TEL: 708/534-8544 • FAX: 708/235-2014

Support: 1-800-44-BIMBA

Visit our website at: www.bimba.com

Form RSSRI-205

RSS REPAIR INSTRUCTIONS 1

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RSS REPAIR INSTRUCTIONS (for bores 1-1/2" to 4")The cylinder is made to be disassem-bled from the rod end only. To do this, secure the rod g

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